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Xerox Workcentre 5135 Service Manual

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View and Download Xerox Workcentre 5335 series service manual online. Workcentre 5335 series all in one printer pdf manual download. Original Release June 18, 2010 System Software Version 021.120.060.00015 for the WorkCentre 5632-5687 Multi-Board controller and WorkCentre 5135/5150 models and System Software Version 025.054.060.00015 for the 5632-5655 Single Board controller models is a cumulative update that incorporates several security vulnerability fixes as well as other non-security related defect fixes. This service manual contains Repair Analysis Procedures (RAPs), Image Quality Repair Analysis Procedures (IQ RAPs), detailed and illustrated spare parts list etc. The WorkCentre 5945 / 5955 is equipped with a remote control panel feature to allow remote user access to the UI.

WorkCentre® 5135 / 5150

Black-and-White Multifunction Printer

WorkCentre 5135

WorkCentre 5150

shown with Offset Catch Tray

shown with Office Finisher

WorkCentre 5135

WorkCentre 5150

Output Speed

Printing and Copying

Up to 35 ipm (images per minute)

Up to 50 ipm (images per minute)

8.5 x 11 in. (A4/210 x 297 mm)

8.5 x 11 in. (A4/210 x 297 mm)

Up to 25 ipm 8.5 x 14 in. (216 x 356 mm)

Up to 36 ipm 8.5 x 14 in. (216 x 356 mm)

Up to 22 ipm 11 x 17 in. (A3/297 x 420 mm)

Up to 31 ipm 11 x 17 in. (A3/297 x 420 mm)

First-copy-out Time (FCOT) – letter size, from platen to offset catch tray

As fast as 4.6 seconds

As fast as 3.4 seconds

Copy Specifications

Copying

Document Scanner

Duplex Automatic Document Handler (DADH). Scans sizes up to 11 x 17 in. (A3/297 x 420 mm) SEF

Sides (input:output)

1:1, 1:2, 2:2 and 2:1

Quantity

1 to 9,999

Resolution

600 x 600 x 8 bit dpi input / 4800 x 600 dpi interpolated output

Concurrency1

Unlimited program-ahead consistent with configuration (Copy, Print, Fax and Scan)

Copy Pre-Collation

128 MB – Copier (expandable to 512 MB)

Memory (EPC)

384 MB – Copier/Printer (expandable to 512 MB)

Basic Copy

Features

Options

Features/Options

Collation

Hole Punching

Automatic 2-Sided/Duplex

Stapling

Auto Reduction and Enlargement to fit selected paper size

Booklet Creation

Auto Paper Select

Auto Tray Switching

1 A minimum of 256 MB EPC memory required

Detailed Specifications 1

WorkCentre® 5135 / 5150

Imaging Copy Features

Image Quality

• Original Type Selections: Normal, Text, Halftone, Photo

• Output Quality Selections: Lighter/Darker, Background Suppression, Contrast, Sharpness or Screening

Book Copying/Bound Copying

Edge Erase (with Print to Edge option)

Mixed Size Original

Image Shift (with Auto Center option)

Output Copy Features

ID Card Copy

Booklet Creation

Inserts and Tab copying

Covers (Front only, Front and Back, Back only: Blank or Printed)

Build Job (Enables page-level programming to include tab copying and also lets you proof each section or delete

last section as the job is built)

Annotation and Bates Stamping

Multi-up (up to six columns by six rows)

Invert Image (negative or mirror image)

Sample Set and Job Storage (Store and Recall job programming)

Transparencies (including dividers – blank or printed)

Heavy weight paper (not rough stock)

Other Copy/Device

Job Interrupt (Interrupt the current job)

Features

Help (Intuitive text and graphic descriptions)

Internal Auditron (Copy)

Languages (Select up to 21 languages for User Interface – US English, International English, International

French, Italian, German, International Spanish, Catalan, Dutch, Portuguese, Brazilian [Latin Portuguese], Swedish,

Norwegian, Danish, Finnish, Turkish, Greek, Russian, Czech, Polish, Hungarian and Romanian)2

Reduction/Enlargement

Variable Zoom from 25% - 400% in 1% increments

Six User-Programmable percentages (25%, 64%, 78%, 129%, 154% and 200%)

Foreign Device Interface

Interface to third-party access control devices, coin machines, card readers

(FDI) (Optional)

Supports a variety of vending stations available through the Xerox Custom Application Service

USB Port

PC interface for upload/download of internal auditron data and Xerox Copier Assistant

Customer device administration/software upgrade

Accessibility Option

Xerox Copier Assistant® (XCA) Software (not available in all countries) provides a PC-based alternative to the user

interface touchscreen.

Used in conjunction with a customer-supplied PC attached via the USB port, this software provides

text-to-speech, screen magnification and easy PC keyboard access to basic and advanced copy features.

Paper Handling – Duplex Automatic Document Feeder (DADF)

Capacity3

75 sheets

Speed

Up to 60 ipm (images per minute) simplex / up to 28 ipm duplex, 8.5 x 11 in. (A4/210 x 297 mm) long edge feed

(LEF)

Paper Sizes Sensed

Statement – 5.5 x 8.5 in. (A5/148 x 210 mm long edge feed (LEF) or short edge feed (SEF)

Letter – 8.5 x 11 in. (A4/210 x 297 mm) LEF or SEF

Legal – 8.5 x 14 in. (216 x 356 mm) SEF

Ledger – 11 x 17 in. (A3/297 x 420 mm) SEF

Weights

13 lb to 32 lb bond (50 to 120 gsm)

2

Language selection and number varies by location.

3

Paper capacities are based on 20 lb/75 gsm stock; capacities will vary with different weight stocks.

Detailed Specifications 2

WorkCentre® 5135 / 5150

Paper Handling – Two Front Loading Paper Trays

Capacity3

500 sheets each

Sizes

User adjustable from 5.5 x 8.5 in. (A5/148 x 210 mm) to 11 x 17 in. (A3/297 x 420 mm)

Weights

16 lb to 53 lb bond/110 lb index (60 to 200 gsm)

Types

Letterhead

Preprinted forms

Plain Paper

Drilled/Hole-punched

Heavyweight

Recycled

Tab Stock

Bond

Envelopes

Custom Settings (up to 7)

Options

Envelope Tray Kit for Tray 2 (Capacity 50 envelopes)

Paper Handling – Bypass Tray

Capacity3

100 sheets

Sizes

User Adjustable from 4.13 x 5.83 in. (105 x 148 mm) to 11 x 17 in. (A3/297 x 420 mm)

Weights

16 lb to 57 lb bond/80 lb cover (60 to 216 gsm)

Types

Letterhead

Preprinted forms

Plain Paper

Drilled/Hole-punched

Heavyweight

Recycled

Label Stock

Transparencies

Tab Stock

Bond

Envelopes

Custom Settings (up to 7)

Paper Handling – High Capacity Tandem Tray

Capacity3

Two trays: 1,600 and 2,000 sheets

Sizes

8.5 x 11 in. (A4/210 x 297 mm) LEF

Weights

16 lb to 53 lb bond/110 lb index (60 to 200 gsm)

Paper Handling – Total Capacity

Device Total Capacity3

4,700 sheets (with Bypass tray, front loading paper trays and High Capacity Tandem Tray)

Output Option – Offset Catch Tray (OCT) option

Capacity3

300 sheets

Sizes

4.25 x 5.5 in. (A6/105 x 148 mm) to 11 x 17 in. (A3/297 x 420 mm)

Weights

16 lb to 57 lb bond/80 lb cover (60 to 216 gsm)

3 Paper capacities are based on 20 lb/75 gsm stock; capacities will vary with different weight stocks.

Detailed Specifications 3

WorkCentre® 5135 / 5150

Output Option – Office Finisher Option

Capacity3

Top Tray – 250 sheets

Stacking Tray – 2,000 sheets

Sizes

4.25 x 5.5 in. (A6/105 x 148 mm) to 11 x 17 in. (A3/297 x 420 mm)

Weights

16 lb to 57 lb bond/80 lb cover (60 to 216 gsm)

Stapling3

50 sheets

Single (any corner) and dual

Hole Punch (Optional)

3-hole punch

2-hole Legal punch

Output Option – Convenience Stapler Option

Capacity3

50 sheets

Sizes

7.5 x 5.4 in. (190 x 138 mm) to 10.9 x 10.24 in. (277 x 260 mm)

Print Specifications

Network Printing – Controller (Simultaneous rip, receive, program ahead, queue processing and transmit)

Processor

1.4 GHz AMD Athlon dedicated

Memory (ESS)

256 MB

System Disk

80 GB Hard Drive shared

Printer Language (PDL)

• PCL 6/PCL 5e

auto switching

• PostScript 3 emulation

• TIFF (6.0 Old JPEG and New JPEG)

• TIFF Fax Extended (TIFF-FX)

• PDF

• LCDS, SCS, XES and IPDS through third party transforms

Network Printing – Resolution (printing via CentreWare software)

PostScript emulation: 600 x 600 dpi and 1200 x 1200 dpi (up to 256 shades of grey)

PCL: 600 x 600 dpi

Supports PCL and PS switching within job

Advanced Features Include

Bi-directional Print Drivers

Embedded web server for remote control/monitor/setup

Job monitoring at the device and at desktop

Network Printing – Printing Features

Paper Output

Special font

Banner Sheet

Rotate Image

Offset

3 Paper capacities are based on 20 lb/75 gsm stock; capacities will vary with different weight stocks.

Detailed Specifications 4

Xerox Workcentre 5135 Service Manual Hp

WorkCentre® 5135 / 5150

Xerox Workcentre 5135 Service Manual Download

Network Printing – Print Driver Options

Xerox Workcentre 5135 Service Manual

Xerox Workcentre 5135 Service Manual Printer

Job Type

• Secure, Sample, Delay

• LAN Fax-with fax option

• Save and Save & Print

Paper Selection by attribute (including transparency separators)

Duplex (2-sided)

Finishing

• Multiple Stapling positions

• Hole punch (if configured)

• Booklet creation

• Fit to new paper size

Output tray selections

Store and recall driver setting

Special Pages

Exception Page programming (covers, inserts/tabs, exception pages)

Image Options

Light/Dark

Toner saver

Resolution options (600 x 600 and 1200 x 1200 dpi)

Reduction/Enlargement

Margins (edge to edge printing)

Invert Image (negative/mirror)

Layout/Watermark

N-up (16)/Multi-up

Booklet Layout/Finishing

Fit to new paper size

Image orientation

Watermark options

Printing Protocols and Networks

Physical

Ethernet 10/100BaseT, 10BaseT, Token ring (IEEE802.5) – via adapter, Wireless Ethernet

(IEEE802.11a/b/g) – via third party adapter

USB 2.0

Operating Systems

• Microsoft Windows XP, Windows Server XP, Windows Server 2003, Windows Server 2008, Vista

• Citrix

• Novell NetWare 4.x, 5.x, 6

• Mac OS 8.x, 9.x, OS 10.3

• Solaris 2.8, 2.9, 2.10

• HPUX 11.0

• IBM AIX 4.3.3

• Linux Fedora Core 1 (Intel)

• Linux Yellow Dog 3.0

Network Protocols

• TCP/IPv4/IPv6, LPR/LPD, Raw IP (Port 9100), NetBIOS SMB, IPX/SPX and Net BEUI, IPP

• AppleTalk/EtherTalk

Administration Protocols

DHCP, BOOTP, SNMP, WINS, Bonjour, DDNS, SLP v2, SSDP, HTTP/S, RARP, LDAP, SMTP, POP3

Security Protocols/Features

Protocols

Features

• HTTPS

• IP filtering

• IPsec

• Unlimited Secure Print

• 802.1x

• Audit log

• SNMPv3

• Image Overwrite

• Data Encryption

Fonts

PCL: 80 scalable fonts, line printer and bitmap format line printer fonts (true type fonts)

PostScript 3: 136 PostScript standard fonts (true type fonts/send fonts as/substitution table)

Font Management Utility for downloading additional fonts (available for Windows and Mac)


Accurate, clear and concise text, combined with detailed illustrations, lists of error code, instruction and diagrams, guide you through procedure of repair, remediate, maintenance and adjustments your copier, printer or scanner.
Present service manual and parts catalog Xerox Phaser 6510 WorkCentre 6515 contain clear instructions and procedures on how to fix the problems occurring in your equipment.
The information contained in this repair manual is necessary for the repair, but also prevention, resulting in a longer life of your equipment.
Format of the manual: PDF, makes it easy to navigate, instant download and print. English language.
To see what contain, please read table of contents:

1. SERVICE CALL PROCEDURES
Service Call Procedures
SCP 1 Initial Actions
SCP 2 First Call Actions
SCP 3 Normal Call Actions
SCP 4 Fault Analysis
SCP 5 Subsystem Maintenance
SCP 6 Final Actions
SCP 7 Configurations and Options

2. STATUS INDICATOR REPAIR ANALYSIS PROCEDURES

3. IMAGE QUALITY
IQ1 Image Quality Entry
IQ2 Light or Undertoned Print
IQ3 Blank Print or Missing One Color
IQ4 Unfused Image
IQ5 Random Spots
IQ6 Bead Carry-Out
IQ7 Horizontal Banding
IQ8 Vertical Lines / Streaks
IQ9 Cyclic Dots / Line
IQ10 Vertical Deletions
IQ11 Diagonal Banding (Auger Marks)
IQ12 Uneven Density
IQ13 Ghosting
IQ14 High Background on Prints
IQ15 Fuzzy/Blurry Text and Image
IQ16 Wrinkled or Creased
IQ17 Leading Edge Paper Damage
IQ18 Incorrect Image Position or Margins
IQ19 Images are Skewed
IQ20 Color Registration is out of Alignment

4. REPAIRS/ADJUSTMENTS
REP 1.1.1 UI Console Assembly (Control Panel) (MFP)
REP 1.1.2 UI Inner Cover (MFP)
REP 1.1.5 UI Harness (MFP)
REP 1.1.7 UI Access Door (MFP)
REP 1.1.99 UI Frame Assembly (MFP)
REP 1.2.1 UI Console Assembly (SFP)
REP 1.2.2 UI Harness (SFP)
REP 2.1.1 LPH Color Head Assembly
REP 2.1.11 Guide Cover Assembly
REP 2.1.99 LPH Xerographic CRUM FFC Kit
REP 3.1.1 Main Drive Assembly
REP 3.1.2 Paper Handling (PH) Drive Assembly
REP 3.1.3 Bypass (MSI) Drive Assembly
REP 3.1.4 Waste Drive Assembly
REP 4.1.1 Main Fan
REP 4.1.2 Main Fan Duct
REP 4.1.99 Foot Assembly Kit
REP 5.1.2 Dispenser Assemblies Y, M, C, K
REP 5.1.9 Toner Full Sensor
REP 5.1.99 Dispenser Drive Assembly Kit
REP 6.1.1 Transfer Belt Unit
REP 6.1.8 Color Toner Density (CTD) Sensor Assembly
REP 6.1.11 Photo Sensor (K-Mode)
REP 7.1.1 Fuser Assembly
REP 7.1.2 Fuser Harness Cover
REP 8.1.1 Drum Cartridge Y, M, C, K CRU
REP 8.1.5 Waste Cartridge Assembly
REP 8.1.6 LPH Cleaner Assembly
REP 9.1.1 IOT 250 Cassette Assembly
REP 9.1.11 Legal Paper Tray Cover
REP 9.1.98 Cassette Separator Rollers Kit
REP 10.1.1 550 Option Feeder Assembly Kit
REP 10.1.2 550 Option Feeder Left Side Cover
REP 10.1.10 550 OPF Foot
REP 10.1.98 LED Harness Assembly Kit
REP 10.2.8 No Paper Actuator (Optional Feeder)
REP 10.2.99 Feed Roller Assembly Kit (Optional Feeder)
REP 10.3.1 550 Option Cassette Assembly
REP 10.3.2 Cassette Separator Holder Assembly (Option Feeder)
REP 10.3.7 Legal Paper Tray Cover
REP 10.3.98 Cassette Separator Roller Kit
REP 13.1.1 Bypass Tray Frame Assembly
REP 13.1.5 Bypass Tray Feed Roller
REP 13.1.8 Bypass Tray No Paper Sensor
REP 13.1.98 Bypass Tray TA1 Roller Assembly Kit
REP 13.1.99 Bypass Tray TA2 Roller Assembly Kit
REP 13.2.1 Main Bypass Tray Assembly
REP 13.2.5 Bypass Tray Separator Holder Assembly
REP 15.1.1 Option Registration Chute
REP 15.1.99 Duplex Registration Roller Assembly Kit
REP 15.2.1 Registration Chute Feeder Assembly
REP 15.2.2 No Paper Actuator (Registration)
REP 15.2.11 Registration Actuator
REP 15.2.13 Registration Photo Sensor
REP 15.2.17 Upper Feed Chute
REP 17.1.1 Exit Chute Assembly
REP 17.1.4 Main Exit Drive Assembly
REP 17.1.5 Exit Idle Gear Assembly
REP 18.1.1 MCU Board (MFP)
REP 18.1.2 ESS MCU FFC (MFP)
REP 18.1.5 ESS Board (MFP)
REP 18.1.9 FAX Board (MFP only)
REP 18.1.11 Wireless Module (MFP)
REP 18.1.14 Front USB Harness Assembly (MFP)
REP 18.1.16 LVPS Board (MFP)
REP 18.1.18 ESS Top Plate (MFP)
REP 18.1.19 ESS Box (MFP)
REP 18.1.20 LVPS Plate (MFP)
REP 18.1.21 MCU Plate (MFP)
REP 18.2.1 HVPS Board and Guide Assembly (MFP)
REP 18.2.3 HVPS Toner Cover (MFP)
REP 18.2.99 Second Bias Transfer Roll Housing Kit (MFP)
REP 18.3.1 Inlet Harness Assembly Kit (MFP)
REP 18.3.4 Rear Interlock Harness Assembly (MFP)
REP 18.3.5 Side Interlock Harness Assembly (MFP)
REP 18.3.6 OPF Harness Assembly (MFP)
REP 18.5.1 MCU Board (SFP)
REP 18.5.2 ESS MCU FFC (SFP)
REP 18.5.5 ESS Board (SFP)
REP 18.5.11 Wireless Module (SFP)
REP 18.5.16 LVPS Board (SFP)
REP 18.5.18 ESS Top Plate (SFP)
REP 18.5.19 ESS Box (SFP)
REP 18.5.20 LVPS Plate (SFP)
REP 18.5.21 MCU Plate (SFP)
REP 18.6.1 HVPS Guide Assembly (SFP)
REP 18.6.3 HVPS Toner Cover (SFP)
REP 18.6.99 Second Bias Transfer Roll Housing Kit (SFP)
REP 18.7.1 Inlet Harness Assembly Kit (SFP)
REP 18.7.4 Rear Interlock Harness Assembly (SFP)
REP 18.7.5 Side Interlock Harness Assembly (SFP)
REP 18.7.6 OPF Harness Assembly (SFP)
REP 19.1.5 Front Inner Cover (MFP)
REP 19.1.22 Left Side Front Cover (MFP)
REP 19.1.23 Right Side Front Cover (MFP)
REP 19.1.96 Toner Cover Assembly (MFP)
REP 19.1.97 Right Side Cover Assembly (MFP)
REP 19.1.99 Top Cover Assembly (MFP)
REP 19.2.1 Left Side Cover (MFP)
REP 19.2.4 Left Side IIT Cover (MFP)
REP 19.2.11 Second BiasTransfer Roller Assembly (MFP)
REP 19.2.16 WIFI Cap (MFP)
REP 19.2.98 ESS Window Assembly Kit (MFP)
REP 19.2.99 Rear Cover Assembly Kit (MFP)
REP 19.3.5 Front Inner Cover (SFP)
REP 19.3.22 Left Side Front Cover (SFP)
REP 19.3.23 Right Side Front Cover (SFP)
REP 19.3.24 Left Rear Top Cover (SFP)
REP 19.3.25 Right Rear Top Cover (SFP)
REP 19.3.96 Toner Cover Assembly (SFP)
REP 19.3.97 Right Side Cover Assembly (SFP)
REP 19.3.99 Top Cover Assembly (SFP)
REP 19.4.1 Left Side Cover (SFP)
REP 19.4.11 Second Bias Transfer Roller Assembly (SFP)
REP 19.4.16 WIFI Cap (SFP)
REP 19.4.98 ESS Window Assembly Kit (SFP)
REP 19.4.99 Rear Cover Assembly Kit (SFP)
REP 50.1.1 DADF Assembly
REP 50.1.2 IIT Assembly
REP 50.1.3 Left and Right Counterbalance Assemblies (Hinges)
REP 50.1.11 DADF Tray Assembly
REP 50.1.13 Scanner Assembly
REP 50.1.14 DADF Actuator
REP 50.1.99 DADF Feed Roller Kit

5. PARTS LIST
UI
PL 1.1 UI (MFP)
PL 1.2 UI (SFP)
LPH
PL 2.1 LPH
Drive
PL 3.1 Drive
NOHAD
PL 4.1 NOHAD
Dispenser
PL 5.1 Dispenser
Transfer
PL 6.1 Transfer
Fusing
PL 7.1 Fuser
Xerographic
PL 8.1 Xerographic
Tray
PL 9.1 Tray
Option Feeder
PL 10.1 Option Feeder (1/3)
PL 10.2 Option Feeder (2/3)
PL 10.3 Option Feeder (3/3)
MSI
PL 13.1 MSI (1/2)
PL 13.2 MSI (2/2)
Duplex
PL 14.1 Duplex
Registration
PL 15.1 Registration (1/2)
PL 15.2 Registration (2/2)
Exit
PL 17.1 Exit
Electrical
PL 18.1 Electrical MFP (1/4)
PL 18.2 Electrical MFP (2/4)
PL 18.3 Electrical MFP (3/4)
PL 18.4 Electrical MFP (4/4)
PL 18.5 Electrical SFP (1/4)
PL 18.6 Electrical SFP (2/4)
PL 18.7 Electrical SFP (3/4)
PL 18.8 Electrical SFP (4/4)
Cover
PL 19.1 Cover MFP (1/2)
PL 19.2 Cover MFP (2/2)
PL 19.3 Cover SFP (1/2)
PL 19.4 Cover SFP (2/2)
Scanner
PL 50.1 Scanner

Xerox Workcentre 5135 Driver

6. GENERAL PROCEDURES
GP 1 Using the Service Diagnostics
GP 2 Fault Codes and History Files
GP 3 Device Information
GP 4 How to Switch Off or Switch On the Printer
GP 6 Electrostatic Discharge Prevention
GP 7 Machine Specifications
GP 8 General Disassembly Precautions
GP 9 Firmware Version Upgrade
GP 10 How to Check a Motor
GP 11 How to Check a Sensor
GP 12 How to Check a Solenoid or Clutch
GP 13 How to Check a Switch
GP 14 How to Clone Device Settings
GP 15 Special Boot Modes
GP 16 Separate System Modules
GP 17 External Fax Line Test
GP 18 Printing Reports
GP 19 Intermittent or Noise Problem
GP 20 How to Safely Lift or Move the Printer
GP 21 Machine Lubrication
GP 22 Installation Space Requirements
GP 23 First Print Output Time
GP 24 Restriction of Hazardous Substances (RoHS)
GP 26 Media Specifications
GP 27 Environmental Data
GP 28 Supplies Plan Conversion
GP 29 How to Check a Dispenser Motor
GP 30 IP (ESS) Specifications
GP 31 IIT Specifications
GP 32 Fax Specifications
GP 33 Interior and Exterior Cleaning
GP 34 Cleaning the Scanner and DADF
GP35 Setting Up an Ethernet Connection
GP36 How to Manually Configure an IP Address
Xerox Supplies and Accessories
Diagnostic Utilities
Change Tags

7. WIRING DATA
Plug and Jack Locations
MFP Plug / Jack Location List
SFP Plug / Jack Location List
System Wiring Diagrams
System Wiring Diagram Symbols
System Wiring Diagrams
Subsystem Wiring Diagrams
Subsystem Wiring Diagram Symbols
Subsystem Wiring Diagrams
Harness Routings
MFP Harness Routings
SFP Harness Routings

8. PRINCIPLES OF OPERATION
Printing Process
Scanning Process
Paper Path
Major Components-Functions
Control
Drive Transmission Route
Options for the Phaser 6510 and WorkCentre 6515

Xerox Workcentre 5135 Service Manual Instructions

wc 6515 wc6515





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